We have studied the effects of Ag on the characteristics of Sn43Bi57Agx(wt%) lead-free solders for photovoltaic ribbon. Ag atoms in the solder formed an alloy phase of Ag3Sn after reacting with some part of Sn atoms, while they did not react with Bi atoms, but decreased the mean size of Bi solid phase and the thickness of solder. When Ag atoms of 3.0 wt% was added to eutectic Sn43Bi57(wt%) solder, it showed the optimally useful results that the peel strength of photovoltaic ribbon greatly increased and the sheet resistance of the solder decreased. In the meanwhile, the eutectic Sn43Bi57(wt%) solder showed a low melting temperature of 138.9℃, and showed a very similar result regardless of the added amount of Ag atoms.
We have studied the effects of Ag on the characteristics of Sn60Pb40Agx (wt%) solder for photovoltaic ribbon. Ag atoms in the solder formed an alloy phase of Ag3Sn after reacting with some part of Sn atoms, while they did not react with Pb atoms, but decreased the mean size of Pb solid phase. The enhancement of peel strength between solar cell and ribbon is an important part in the developments of long-lifespan solar module. The peel strength of the solder ribbon of Sn60Pb40 (wt%) was 169 N/mm2, and it was largely enhanced by adding a small amount of Ag atoms. The maximum peel strength was 295 N/mm2 in the solder ribbon of Sn60Pb40Ag2 (wt%). This result is caused by the high binding energy of 162.9 kJ/mol between Ag atoms in the solder and Ag atoms in Ag sheet.