Electrical relay in an essential part of smart grids, electrical vehicles, and LED lightning systems. Therefore, studying relay reliability is important. Relays using permanent magnet actuators (PMAs), which are energy efficient, are also in the spotlight. However, most of the permanent magnets used in PMAs have a characteristic wherein the magnetic flux decreases as the temperature increases. When the magnetic flux is reduced, the force acting on the actuator is reduced. Therefore, in this study, we measured the decrease in the relay operating speed with permanent magnet reduction due to temperature rise. In addition, changes in the bouncing phenomena due to magnetic flux reduction were analyzed. As a result, the operating speed of the relay has decreased and the bouncing phenomenon has not significantly changed.

The power relay can easily control high voltage and high current through metallic contacts. In addition, it has the advantage in reasonable price. So it has been used in many applications. But the power relay has a weak point by mechanical movements. These mechanical movements cause the bouncing phenomenon. Arc and bouncing phenomenon are the main causes of electric abrasion and material erosion. In this study, mechanical repetitive experiments and repetitive experiments in electrically connected state are conducted. Then these two experimental results in terms of bouncing phenomenon and changes in the contact surface are compared. In all number of repetitions, contacts in an electrically connected state cause smaller number of bounce. Also, It has lower contents of silver on eroded surface than the other. The experimental results would be helpful to the further study of contacts life span.

The power relay can be easily controlled with high voltage and current through the contacts. For this reason, has become widely used range in a variety of applications. In this study, we measured the contact resistance between the bouncing phenomenon of contact due to the change of load. The results of the experiment, the contact resistance increases with the deterioration of the contact, it is possible to predict the life of the relay contacts through the contact resistance. And relay bounce duration time have occurred in 3.5 ㎳ or less. In addition, it is possible to use the results to design an arc suppression circuit device.